Component Product

Your Professional Component Products Supplier

Shanghai Plutools Automation is a leading technology company focused on designing, manufacturing, and supporting reliable, cost-effective motion control products and drive systems. Using the latest control technologies, Plutools offers a wide range of products, including horizontal and vertical motors, differential drive steering systems, motor drive systems, AC/DC motors, drive wheels, gear motors, motor pumps, motor controls, and navigation systems.

Why choose Us

AGV / AMR Professional Customize Solutions

Professional team

Plutools has one of the strongest R&D teams in the automation industry. The team consists of more than 25 R&D engineers.

Certifications

ISO9001, CE, EX certification, Alibaba Verified Supplier, Plutools has more than 100 patent certification.

OEM/ODM Service

When you put forward your needs, our engineers will provide you with faster and more perfect customized solutions.

Quality Assurance

In terms of quality assurance, the company strictly follows the standards and norms of the industry quality tem. Adopt industry-leading testing equipment to ensure product quality and good reputation.

Our component products include

Motor Reducer
A motor reducer, also known as a gearbox, is a mechanical transmission device connecting a motor to a driven load. It consists of a series of gears and is used to modify the torque and speed between a motor and a load. Knowing the torque and rotation speed is essential.

Motor Encoder
Incremental encoders provide position information for a rotating shaft by producing a continuous series of pulses. These pulses correspond to increments of resolution on the code disk. Incremental shaft encoders are the most widely applied industrial encoders in the world, with an extensive range of form factors and output types.

Polyurethane Wheels
Polyurethane wheels have been a staple of the caster industry for years and are one of the most popular wheels. Polyurethane wheels are designed to handle heavy duty weights while providing floor protection, non-marking treads, quieter rolling, and smoother rides.

Auxiliary Universal Wheel
Tellure Róta specializes in designing and manufacturing industrial, civil and household wheels and casters and has more than 60 years of product development experience.

Component Products’ Advantages

Motor Reducer Advantages

Torque Multiplication

Motor reducers are ideal for devices requiring rapid acceleration. By increasing torque based on the number of gears and teeth, they efficiently multiply torque.

Speed Reduction

Motor reducers provide an inverse relationship between torque and speed. They are especially useful in applications requiring significant speed reduction, determined by the reduction ratio.

Inertia Reduction

Motor reducers help address inertial mismatches caused by oversized motors. They reduce load inertia, lowering settling time and improving efficiency.

Economical

Motor reducers allow the use of smaller motors to achieve high torque, low speeds, and handle inertial loads, reducing production costs compared to larger, expensive motors.

Motor Encoder Advantages

High Precision Control
Motor encoders allow for precise position and speed control, ensuring accurate motor operation.

Convenient Control
Motor movement can be easily controlled through digital signals, providing flexibility in operation.

Good Stability
Encoders help maintain motor stability, preventing external disturbances from affecting performance.

High Efficiency
Motor encoders enhance motor efficiency and extend its service life, reducing wear and tear.

Polyurethane Wheels Advantages

Load Bearing Capability
Polyurethane wheels are ideal for high load-bearing applications, offering better capacity than rubber wheels while still providing noise reduction, shock absorption, and floor protection.

Noise Reduction

These wheels are quieter than harder materials like steel or cast iron, absorbing shock and bumps from uneven surfaces, making them perfect for industrial environments.

Floor Protection
Polyurethane wheels create a larger footprint, distributing weight more evenly to reduce stress on floors and prevent damage, ensuring longer floor life.

Better Grip and Traction
Polyurethane wheels offer excellent traction on rough surfaces, with friction that adjusts based on the surface texture, improving grip and stability in industrial applications.

PLT Lead-acid Batteries Advantages

Established Technology
PLT lead-acid batteries have a long history of reliable performance, backed by extensive research and understanding.

High Discharge Rates
These batteries can deliver high surge currents, making them ideal for applications like automotive starting.

Recyclability
PLT lead-acid batteries are highly recyclable, with about 97% of their components recoverable, supporting environmental sustainability.

Robustness
They are durable and can withstand harsh conditions, with better resistance to temperature variations compared to some other battery types.

Applications

Motor Reducer
Industrial automation

Robots, production machines requiring precise and controlled movements.

Food and beverage industry machinery

Food processing, packaging and conveying, grinders, mixers and processing devices.

Lifting, handling equipment

Conveyor belts, small elevators

Packaging machinery

Automatic wrapping machines, air cushion filling machines, paper stuffing machines.

Ventilation and cooling systems

Heat exchangers and air flow regulation.

Motor Encoder

Robotics
Encoders are used in robot wheels and arms to precisely control their movement and positioning.

Industrial Automation
In automated factories, encoders are used in conveyor systems, CNC machines, and other equipment to monitor speed, position, and direction.

Polyurethane Wheels

Industrial Carts
Carts come in various sizes and strengths to accommodate different needs. Urethane wheels are commonly used on equipment carts that handle parts and components on automotive assembly lines. These carts and wheels are designed with high load capacities to support the heavy products they transport.

Railroad Applications
Urethane wheels are also well-suited for railroad applications. This material allows the wheels to operate directly on the rails while delivering reliable grip on a minimal surface area.

Industrial Washer Systems
Several components work in tandem to dry clothing inside large industrial dryers. Urethane wheels are used in the drum's idler wheels, allowing them to rotate smoothly. As the load dries, these wheels help tumble the clothing for even drying.

Roll-Forming Machinery
In the metal construction sector, this equipment shapes metal sheets into rain gutters, siding, metal roofing, and other products. Urethane wheels serve two key functions on the equipment: the drive wheel pulls the aluminum sheets through, while the idler wheels assist in creating the required angles and bends.

PLT Lead-acid Batteries

Telecommunications
Telecommunications networks rely on uninterrupted power to function. In areas with unreliable or no access to the power grid, lead-acid batteries are often used to provide backup power for cell towers and other communication infrastructure.

UPS Systems
Uninterrupted power supply (UPS) systems are critical in ensuring the continued operation of computer systems and other electronic equipment during power outages. Lead-acid batteries are often used in UPS systems because they are reliable and can provide a high level of power output for an extended period of time.

Electric Forklifts
Electric forklifts are becoming increasingly popular in warehouses and other industrial settings due to their lower operating costs and reduced environmental impact compared to their gas-powered counterparts. Lead-acid batteries are often used to power electric forklifts because they are cheap, reliable, and have a long lifespan.

Marine Applications
Lead-acid batteries are commonly used in marine applications, where they provide the necessary power for onboard lighting, communication systems, and other electronic equipment. Marine batteries are designed to be more durable and resistant to corrosion than automotive batteries, making them an ideal solution for boats and other marine vessels.

FAQ

Q: Are they easy to maintain and clean?

A: Yes, polyurethane caster wheels are easy to maintain and clean. Any dirt or debris can be easily wiped off with a damp cloth. It would be best to lubricate the wheel bearings regularly to keep them running smoothly.

Q: What are the benefits of using polyurethane caster wheels?

A: The primary benefit of using polyurethane caster wheels is that their more substantial size allows heavier equipment to have smoother, more agile movements. This means less wear and tear on your machinery and equipment, providing greater longevity. Furthermore, they are generally quieter than other wheel materials, so they are preferred by those needing a noiseless operation.

Q: Are polyurethane caster wheels durable?

A: Yes, polyurethane caster wheels are highly durable, making them preferred in applications with heavier equipment. Polyurethane is a strong material that can handle more weight than plastic or metal. This also means it is more resistant to damage than other wheel materials.

Q: Are they hard to install?

A: No, polyurethane caster wheels are relatively easy to install. They usually come with all the necessary hardware, such as clamps and screws, which you can use to secure them to the equipment.

Q: What types of equipment are suitable for polyurethane caster wheels?

A: Polyurethane caster wheels are an excellent choice for any equipment, especially for heavier applications such as pallet jacks and forklifts. They are also often used for ladders and scaffolding, especially since they can handle weight better than other wheel materials.

Q: Which is better, lead-acid battery or lithium battery?

A: In most cases, lithium-ion battery technology is superior to lead-acid due to its reliability and efficiency, among other attributes. However, in cases of small off-grid storage systems that aren't used regularly, less expensive lead-acid battery options can be preferable.

Q: Which vehicles use lead-acid batteries?

A: It is commonly used as an automotive battery for starting the engine but also as the main energy source for electric vehicles such as motorised wheelchairs, golf carts and electric scooters. In addition, it is also used for storage in backup power supplies.

Q: Do modern cars use lead-acid batteries?

A: Despite the continuous development of emerging battery technologies, lead-acid batteries continue to be widely used in automobiles. Their advantages in terms of cost-effectiveness, reliability, adaptability, energy storage capacity, and recyclability make them competitive in specific application scenarios.

Q: What is the difference between a gearbox and a motor reducer?

A: Second, speed reducers, much as the name implies, reduce the speed (the rpm output) of the input so that the output is the correct speed. The term “gearbox” Is simply a generic term for a gear train between a motor and a piece of machinery. Hence, all speed reducers are gearboxes.

Q: What does a motor reducer do in a car?

A: What is a gear reducer in a vehicle? The reducer, also named gear reducer or speed reducer, is a solution to adjust the number of revolutions of the electric motor and convey those revolutions to the vehicle's wheels. It ensures the same function as a transmission in a conventional vehicle.

As one of the leading component products manufacturers and suppliers in China, we warmly welcome you to buy component products for sale here from our factory. All customized products are with high quality and low price. PLT Lithium Battery, Polyurethane Wheels, Wheel Sensor