Controller

Your Professional Controller Supplier

Shanghai Plutools Automation is a leading technology company focused on designing, manufacturing, and supporting reliable, cost-effective motion control products and drive systems. Using the latest control technologies, Plutools offers a wide range of products, including horizontal and vertical motors, differential drive steering systems, motor drive systems, AC/DC motors, drive wheels, gear motors, motor pumps, motor controls, and navigation systems.

Why choose Us

AGV / AMR Professional Customize Solutions

Professional team

Plutools has one of the strongest R&D teams in the automation industry. The team consists of more than 25 R&D engineers.

Certifications

ISO9001, CE, EX certification, Alibaba Verified Supplier, Plutools has more than 100 patent certification.

OEM/ODM Service

When you put forward your needs, our engineers will provide you with faster and more perfect customized solutions.

Quality Assurance

In terms of quality assurance, the company strictly follows the standards and norms of the industry quality tem. Adopt industry-leading testing equipment to ensure product quality and good reputation.

Customized Controllers Benefits

Customized Motor Controllers for Your Exact Needs

Customized motor controllers provide the performance you need, saving you time on searching and adjusting motors that may only partially fit your requirements.

Customized Motor Controllers Reduce Costs

Customized motor controllers include only the necessary components, cutting costs compared to off-the-shelf models with extra features.

Customized Motor Controllers Save Time

Choosing a custom motor controller speeds up your setup and assembly. The controller is pre-programmed with your settings, eliminating the need for complex setup or testing.

Customized Motor Controllers Improve Energy Efficiency

Customized motor controllers are optimized for your specific needs, reducing energy consumption and lowering costs. This not only saves money but also minimizes the environmental impact.

Applications

Industrial Robots

In welding, assembly, and handling automation applications, the permanent magnet synchronous controller provides precise motion control.

CNC Machines

Used in numerical control machining equipment, the permanent magnet synchronous controller ensures high precision in cutting and positioning.

Automation Equipment

Such as conveyor systems and packaging machinery, where the permanent magnet synchronous controller maintains stable operation under dynamic conditions.

Customization Options

Sensor or Sensor-less Designs

Choose between sensor-based or sensor-less designs based on the specific requirements of your motor and application.

Waveform Options

Tailor the waveform of your controllers, whether it's Sinusoidal or Trapezoidal, to achieve the desired motor performance.

Circuit Board Specifications

Customize circuit board sizes and shapes to seamlessly integrate the controllers into your application.

Control Inputs

Define custom control inputs to ensure that the BLDC controllers respond precisely to your system's requirements.

Packaging Solutions

We can offer custom packaging to protect from the elements or shield unwanted electrical noise.

Voltage and Current Requirements

Specify custom voltage and current requirements to match the power demands of your motor.

Design Process

Needs Assessment

We begin by understanding your project requirements, including mechanical constraints, power specifications, and any unique functionalities you envision.

Tailored Solutions

Leveraging our technical prowess, we provide tailored solutions that align with your project's unique demands, ensuring optimal performance and efficiency.

Prototyping and Testing

We believes in precision. Before full-scale production, we provide prototyping and thorough testing, ensuring that your custom controllers meet the highest standards.

Collaborative Communication

Throughout the process, we maintain transparent and collaborative communication, keeping you informed about the progress and seeking your input to guarantee satisfaction.

FAQ

Q: How to customize a motor controller?

A: Compact and configurable motor controllers are designed based on the requirements defined by consumers. They are used to serve high-reliability and efficiency applications. The motor solutions are reconfigurable to meet future and current system requirements without costly updates. This allows the reusability of the system and offers flexibility in design.

Q: What is the difference between motion controller and motor controller?

A: The difference between motor control and motion control:Motor control is often used as a link of the motion control system (usually a current loop, working in torque mode), and it focuses more on the control of the motor. It generally includes three control loops: position control, speed control, and torque control.

Q: Can I put a speed controller on any motor?

A: It's essential to consider factors such as motor design, type, control systems and load characteristics to determine if an electric motor can be converted to variable speed operation. If the motor isn't designed and manufactured appropriately, operating it with a drive could lead to premature failure.

Q: What is the simplest form of a motor controller?

A: The simplest form of a motor controller is a toggle switch. Toggle motor controllers provide quick manual ON/OFF control for motors. Available switches support 2 or 3-pole, 1- or 3-phase motors from 5 to 30 hp at 600 V AC, with ratings from 30 to 60 amps.

Q: How do I choose a motor speed controller?

A: When selecting a motor controller, consider features like motor compatibility, voltage and current ratings, control interface (analog, digital, or PWM), feedback options (position, speed, or torque sensing), protection features (overcurrent, overheat), communication protocol, and programmability.

Q: What are the three 3 important components of motor control?

A: All three aspects of motor control, the individual, the task, and the environment are all important to us as movement teachers and analysts.

Q: Can a motor controller control 2 motors?

A: Thus, a motor controller capable of powering a CIM motor has adequate capacity to power two Bag motors to their full, rated power.

Q: What are the 2 basic types of motor controllers?

A: There are two basic types of controllers: electronic and electromechanical. Electronic units are very sophisticated and include features such as soft starting and variable frequency drives. Electronic units can be programmed to respond to system inputs and pre-set running conditions.

Q: What is a 3 phase motor controller?

A: From an energy perspective, the controller functions as both an energy transformer and regulator. It converts the electrical energy from the battery, which consists of direct current (DC) voltage and current, into electrical energy suitable for the 3-phase motor, involving alternating currents (AC) and voltages.

Q: Can you put a variable speed controller on any electric motor?

A: Yes you can. But if its digital you would have to bypass few safety features. The controller is usually setup for motor load and some other type might confuse and trip it. NO harm in trying. Take usual safety precautions.

As one of the leading controller manufacturers and suppliers in China, we warmly welcome you to buy controller for sale here from our factory. All customized products are with high quality and low price. controller, AC Induction Motor Controller, Permanent Magnet Synchronous Controller