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Production and manufacturing of injection molding machine enterprises to transform and upgrade, reduce staff and increase efficiency

Core summary: In the aspect of intelligent transformation, a number of automation equipments should be arranged around the injection molding machine, such as automatic frame grab robots, focusing on injection molding and storage, reducing labor intensive and repetitive labor, and solving the narrow space of injection molding machines. Product blanking and other issues.

    Today's manufacturing industry is facing a new round of technological revolution. Intelligent manufacturing will be the development trend of the entire manufacturing industry. As an important part of the manufacturing industry, the injection molding industry is also facing tremendous transformation pressure. Labor costs are rising rapidly, overcapacity and competition. Factors such as fierce competition and increasing customer demand for personalization have forced injection molding companies to change their development models and experience.

 
        At the factory level, injection molding enterprises are faced with difficulties in recruiting workers, workers are difficult to manage, difficult to stay, wages are getting higher and higher, and recruitment costs are rising year by year. It is urgent to promote the construction of smart factories to achieve reduction in staff and efficiency.
 
         In the aspect of intelligent transformation, a number of automation equipments should be arranged around the injection molding machine, such as automatic frame grabbing robots, focusing on injection molding and storage, reducing labor intensive and repetitive labor, and solving the injection of narrow space products for injection molding machines. And other issues.
 
Convergence case
 
1. The status quo of a customer
 
1 There are 30 injection molding machines in the workshop. After the frame is full, the manual moving frame is used to store the warehouse;
 
2 workshop staff nearly 28 people are three shifts of work system;
 
3 There are more than 5,000 types of materials produced, and the information collection and management is cumbersome;
 
4 The injection machine equipment alarm information cannot be concentrated.

2. After the status quo problem is solved

 
Reduce the labor cost of enterprises and realize the unmanned intelligent automated manufacturing process;
 
1 From the loading frame of the material exit of the injection molding machine to the buffer area, the OMV equipment is used for unmanned automatic transfer;
 
2Working on behalf of the machine, OMV equipment can work 24 hours, the company does not need to have three shifts of work system, and the labor cost is reduced;
 
3 The alarm information of the injection molding machine is uniformly collected and displayed;
 
4 materials in the buffer area can automatically realize weight statistics and upload statistical data;
 

5 Automatic coding (content: product number, mold number, quantity) automatically insert the label into the card slot or paste it to the specified location, and collect and collect statistics.

OMV frame automatic grab robot
 
Features
 
1) Omnidirectional movement function: The walking path of the device is calculated by the software to perform the differential compensation in any direction in the two-dimensional plane, including straight line, horizontal line, oblique line, arbitrary curve movement, small radius radius steering and other omnidirectional movement. form. Wheel turning does not damage the ground and will not leave traces of friction on the ground;
 
2) Obstacle avoidance function: through the two laser sensors arranged in the two corners of the front of the car, the obstacles within 1m are identified, and the omnidirectional vehicle automatically stops running after scanning the obstacles; in addition, there is a safety edge collision avoidance mechanism at the rear of the front;
 
3) Ability to pass the ditch: The wheel is strong and durable, has strong carrying capacity, does not damage the ground, and can overcome the obstacle with a height difference of 4mm during operation, and can pass the groove of 30mm width;

4) Alarm function: there is sound and light warning when the equipment is running; and system fault diagnosis is provided;
 
5) Status display function: realize device status display on the device control panel display, and display fault information;
 
6) Grab the material frame function: customize the special fixture to realize the function of grasping and placing the full material frame and the empty material frame;
 
7) Automatic guidance function: It has the function of automatically guiding and running according to the planned path, which can be realized by laser navigation combined with SLAM technology, and the ground does not need to do any auxiliary facilities;
 
8) Display the current task function: Real-time display of the task information currently being executed on the touch screen, such as the reclaimer table number and the feeding position.